Fireball Industries, Ignite Your Factory Efficiency
Chemical Processing

Process control for batches that have to be right every time.

Chemical blenders, toll manufacturers, and processors bring us in to automate batching, upgrade aging controls, and get a clear view of the process. We know what it means when a batch goes off spec.

Chemical Processing
Problems

The problems we hear.

  • Manual batching that depends on who is on shift

  • Off-spec batches and rework you only find at the end

  • Wastewater and environmental limits that leave no room for error

  • Old controls nobody on staff can program anymore

Our work

What we build for Chemical Processing.

Downtime benchmark$1.2 million per day of a process safety incidentIndustry benchmark, sourced in our whitepaper The Literal Cost of SecondsPrice your own downtime
  • Batch control, recipe management, and batch records
  • PLC, HMI, and SCADA upgrades for process plants
  • Wastewater treatment controls and monitoring
  • Tank farm, dosing, and transfer automation
  • Alarm management and safety monitoring
  • Control panel design and builds to UL 508A
Examples

What a project looks like.

  • Automated batching

    Recipes run from the HMI, with ingredient weights, temperatures, and times recorded for every batch, so the batch record writes itself.

  • Wastewater controls upgrade

    The treatment system gets new controls and monitoring that hold discharge limits and alarm before anything leaves the plant out of range.

  • Tank farm visibility

    Levels, temperatures, and transfers across the tank farm show on one screen, with alarms that reach the right person.

Tell us what you need in Chemical Processing.

Send us the job and an engineer will follow up with scope and next steps.